Malt Plants
QUALITY BEER STARTS WITH QUALITY MALT
In the domain of malting equipment we offer:
Supplies, assembly (supervision) including personnel training, commissioning and putting into operation of complete, fully automated investment units – production plants – for beer malt production ranging from 1,000 to 100,000 tons of finished malt per annum;
Supplies of individual machines or sectional operating units;
As per customer’s requirements we provide know-how for production of Pilsen, black or caramel malt by training the operating personnel by our own specialist for malt production;
Complete technology projects including construction assignment;
Guarantee and post-guarantee service;
Supplies of complete assortment of spare parts;
Reconstructions of obsolete production plants and their transformation into modern automated plants producing high-quality malts; the process also includes optimal capacity enlargement in accordance with the customer’s requirements and thus a substantial save o costs for production of 1 ton of malt;
Circular malt plants;
Equipment for production of rye fermented malt;
Pilot malt plants;
CONTACT US:
E-mail: info@dvorak-engineering.com
CRUCIAL OPERATING UNITS OF THE MALT PLANT
STEEPING
Stainless steel steeping tanks;
CO2 extraction;
Aeration;
Overflow management;
Water pumping;
Barley dosage into steeping tanks;
Variable discharge of steeping tanks (via belt or chain conveyers) – stainless-steel modification;
The whole process completely computer-controlled with full visualization from the control room;
GERMINATION
Germinating process takes place in germinating boxes of Saladin type equipped will multi-purpose aerating & discharging turner;
Bottom of boxes fitted with special mesh-wire plates with minimum resistance against the aerating airflow;
Each box equipped with high-performance blower controlled with frequency speed converter;
Automatic stainless-steel louvers;
Cooling plant;
Additional regulation of moisture content;
Whole germinating process is fully automated (computer-controlled), micro-climate of the batch is monitored and all parameters continuously adjusted to secure the optimum sprouting of grain; automatic aeration and discharge of the green malt;
Full visualization of whole process in the control room;
Provision for all germinating conditions – may be preset for each box individually as per differing qualities of raw material (barley);
KILN
Kilning process variably in one-floor or double-floor kilns;
Kiln heating with ANOX system or in accordance with customer’s requirement, fitted with heat-exchangers connected directly to owner’s boiling plant;
High-performance blower controlled with frequency speed converter;
Automatic tilting floor;
Very easy and quick unloading of dried malt into collecting bins;
Automatic spreading and leveling device;
Automatic air circulation;
Heat recovery;
Whole kilning process is fully automated (computer-controlled);
Full visualization of whole process in the control room;
With simple adjustment of kilning chart variegated coloring malts may be produced – such as Munich malt;
Peripheral operating units of the malt plant:
Intake, cleaning and sorting of barley:
Fitted with superior-quality cleaning, sorting and grading machines;
Silos:
Possibility of reconstruction of the existing silo (such as concrete) by modern computerized technology control;
New supplies of either assembled or spiral steel silos;
Deculming:
Fitted with superior-quality high-performance deculming machines;
Dispatch:
Upon requirement, special malt polishing machines may be supplied (not necessary for the brewing plant proper);
Waste water treatment plant:
Existing or municipal treatment plants may be utilized;
Upon requirement, complete water treatment plant may be supplied that will guarantee all necessary environmental parameters of the discharged waste water;
Individual supplies of machinery and equipment:
Hoppers, bins, steeping tanks;
Transporters (chain, belt and screw conveyers, bucket elevators);
Turners for Wanderhaufen system germinating floors;
Turners for Saladin box systems;
Automatic spreading and leveling device for kilns;
Recuperators for heat recovery;
More Photos
Reference List
Gladfield Malt (New Zealand) 2016
Circular malt plant, daily batch 64 t
Plzeňský prazdroj a.s. (SABMiller Group), malt plant Nošovice (Czech Republic) 2016
Malt turners for sliding heap width 4.400 mm
Danish Malting Group/Wiking Malt, Slodownia Strzegom (Poland) 2016
Complete malt roasting equipment 2000 kg per batch
BELSOLOD Ivanovo (Belarus) 2015
Complete malt roasting equipment 2000 kg per batch
MBK Ochakovo (Russian Federation) 2015
Complete malt roasting equipment 2000 kg per batch
Sladovny Soufflet ČR, malt plant Nymburk (Czech Republic) 2015
8 pcs of Saladin box turners width 7 m
Danish Malting Group, Slodownia Strzegom (Poland) 2015
Complete malt roasting equipment 2000 kg per batch
Plzeňský prazdroj a.s. (SABMiller Group), malt plant Nošovice (Czech Republic) 2014
Reconstruction of steeping house
Pivovary TOPVAR, a.s. (SABMiller Group), malt plant Velký Šariš (Slovakia) 2014
Malt turners for sliding heap width 4.400 mm
SIA Mamas D Daugavpils (Latvia) 2014
Malt turners for sliding heap width 4.500 mm
Danish Malting Group/Wiking Malt, Slodownia Strzegom (Poland) 2014
Complete malt roasting equipment 2000 kg per batch
Bryanskpivo Bryansk (Russian Federation) 2013
Complete equipment for malt transport and cleaning 6 t/h
BODIT Tachov (Czech Republic) 2013
Complete equipment for production of special kinds of malt
Plzeňský prazdroj a.s. (SABMiller Group), malt plant Nošovice (Czech Republic) 2012
Malt turners for sliding heap width 4.400 mm
Danish Malting Group, Slodownia Strzegom (Poland) 2011
Complete malt roasting equipment 2000 kg per batch
Sessler Malt Plant Trnava (Slovakia) 2011
Sliding heap line 3,5 x 32,5 m
Danish Malting Group, Slodownia Strzegom (Poland) 2009
Complete malt roasting equipment 2000 kg per batch
Boortmalt Dunaújváros (Hungary) 2009
Complete steeping room and reconstruction of germination tower 75.000 t of malt per year
Sladovna Zábřeh (Czech Republic) 2009
General reconstruction of germination 18.000 t of malt per year
OSIVO Zvolen, Sladovňa Levice (Slovakia) 2009
General reconstruction of germination 30.000 t of malt per year
Maltosa Svencioneliai (Lithuania) 2009
Complete malt roasting equipment 1200 kg per batch
Sladovny Soufflet ČR, malt plant Hodonice (Czech Republic) 2008
General reconstruction of germination
Danish Malting Group, Slodownia Strzegom (Poland) 2007
Complete malt roasting equipment 2000 kg per batch
Maltosa Svencioneliai (Lithuania) 2007
Complete malt roasting equipment 1200 kg per batch
Ryazan Malt Plant (Russian Federation) 2006
Air-operated transport of malt and barley
Sladovna a.s. Michalovice (Slovakia) 2006
General reconstruction of the malt kiln 50 t FM per day
Maltosa Svencioneliai (Lithuania) 2005
20.000 t of malt per year, 3 double lines of Saladin boxes 5,5 x 52,5 m, complete supply
"Russki solod" Lvovo (Russian Federation) 2003
Complete supply of equipment for barley and malt silos for the malt plant 100.000 t/y
"Krasny Vostok II" Kazan Malt plant (Tatarstan, Russian Federation) 2002
40.000 t of malt per year, 8 lines of Saladin boxes 6 x 42 m, complete supply
"Krasny Vostok I" Kazan Malt plant (Tatarstan, Russian Federation) 2000
20.000 t of malt per year, 6 lines of Saladin boxes 4,55 x 35 m, complete supply
Shikhan Sterlitamak Malt plant (Bashkortostan, Russian Federation) 2000
20.000 t of malt per year, 6 lines of Saladin boxes 4,55 x 35 m, complete supply
Ryazan Malt plant (Russian Federation) 1997
General reconstruction of the maltplant (output 17.000 tons per year)
Saratov Malt plant (Russian Federation) 1996
1.000 t of malt per year - 1 OPH sliding-heap line, complete supply